Up to 4 axes of brush, stepper, or brushless servomotors
Aerotech's FlashConfig feature automatically configures axis parameters based on the connected stage type
Touch screen with intuitive menu-driven interface for quick and easy access to system functionality
Joystick input for manual control of motor positions
Ethernet and USB 2.0 communication interfaces
ASCII-based command protocol for Windows or Linux remote control
Advanced Windows-based remote diagnostics, tuning and programming interface software
Program in AeroBasic using Aerotech's IDE or create custom remote interfaces with Microsoft .NET including C#, VB.NET, C++/CLI, LabVIEW, and MATLAB
Standard quadrature or optional analog sin/cos encoder feedback with up to 65,536X interpolation
CE approved and NRTL safety certification; follows the 2011/65/EU RoHS 2 Directive
Programmable micro-step resolution of up to 20,000X for smooth low-speed operation
Linear and arc motion with constant velocity or point-to-point interpolation
Ensemble® LAB is designed for applications where ease of operation is desired without sacrificing overall system capability. The front-panel interface allows an operator to quickly execute simple operations such as jogging, homing, and moving to fixed positions. For more complex operations the Ensemble LAB has onboard memory for storing programs that can be accessed from the front panel or through remote control.
Touch Screen Interface
In addition to the front key-panel the Ensemble LAB comes equipped with a full color, touch-enabled LCD display. An intuitive tabbed interface provides single press access to all setup and operation screens.
Powerful Programming Functionality
Unlike most competitive products that use cryptic two-letter mnemonics, the Ensemble LAB is programmed in an easily readable BASIC-like syntax. The Ensemble LAB is programmed off-line with a graphical user interface in Windows®, featuring an intuitive Program Editor, Variable Output window, Compiler Output window and Task State monitor. After the programs are developed and tested they can be downloaded and stored on the controller for future use. Precoded LabVIEW® VIs, AeroBasic™ programming functionality, MATLAB®library, .NET tools for C#, VB.NET and C++/CLI or C make the Ensemble even easier to use. See the Ensemble Control home page for detailed information on software capabilities and ordering options.
Automatic Parameter Configuration
Aerotech’s MPS series of stages includes Aerotech’s “FlashConfig” feature that stores all of the parametric information required to operate the stage on the stage itself. The stage is automatically identified and all operational parameters including axis calibration data are /uploaded into the Ensemble LAB, ensuring safe, accurate operation and true “plug-and-play” operation. FlashConfig provides maximum flexibility for laboratory environments where systems are often reconfigured to meet changing application requirements.
Multitasking Capability
Up to 4 programs can run simultaneously on the Ensemble LAB allowing for easy partitioning of complex operations. One task could be used for motion while the remaining tasks are used for process control, or the controller could be configured to operate four separate programs controlling four motors.
Advanced DSP Control
The Ensemble LAB uses the processing power of a 64-bit, double precision, floating-point DSP to offer exceptional performance in a variety of applications including point-to-point motion, linear and circular interpolation, single- and multi-axis error correction, direct commutation of linear and rotary brushless servomotors, and servo autotuning. High-speed interrupts and data logging capabilities provide a real-time link to external systems. The Ensemble LAB also offers high-speed position latching capability and optional single-axis PSO (Position Synchronized Output). Whether the requirement is simple point-to-point motion or complex velocity profiled contours with output on the fly, Ensemble ensures peak performance for critical applications.
EPICS and TANGO Drivers
The Ensemble LAB includes full compatibility with both EPICS and TANGO distributed control protocols. Both interfaces are used at leading light source (synchrotron) facilities and other government laboratories, allowing the Ensemble LAB to seamlessly integrate into applications at all major research institutions.
Versatile, Multi-Axis Control
The Ensemble LAB utilizes low-noise linear power stage technology capable of controlling brush, brushless and stepper motors. Configuration flexibility allows users to seamlessly choose the appropriate motor technology to address a wide range of application requirements.
Specifications
Ensemble LAB Specifications
Feature
Description
Number of Axes
4 Maximum
Encoder Inputs
4
Power Supply
100-230 VAC; 50/60 Hz (Factory Configured)
Bus Voltage
±24 VDC
Peak Current
5 A
Continuous Current
Varies With Motor Type
Amplifier Type
Linear
Digital Inputs
Four Optically Isolated; Two High Speed; One ESTOP
Digital Outputs
Four Optically Isolated
Analog Inputs
One 16-Bit
Analog Outputs
One 16-Bit
Dedicated Axis I/O
Two Limit Inputs (CW, CCW); Three Hall Effect Inputs
Feedback Type (Standard)
10 MHz Square Wave/40 MHz Count Rate
Feedback Type (Optional)
Interpolated (65536 Max) Sin/Cos; 200 kHz Max Input Frequency
Communication Interfaces
10/100 Base T Ethernet; USB 2.0
Expansion Interface
USB 1.1
Servo Loop Update
10 kHz Maximum
Current Loop Update
20 kHz
Programming Environment
Multi-Tasking AeroBasic
Operating System Requirements for Remote Programming and Diagnostic Tools
Windows 7
Standards
CE approved, NRTL safety certification, 2011/65/EU RoHS 2 Directive
2 to 4 axis desktop, stand-alone motion controller with integrated power supplies and the following key features: -Supports DC brush and stepper motors; optional support for brushless motors -Independent or coordinated motion with linear and circular interpolation; velocity profiled, point-to point, continuous and geared motion; backlash compensation and 1D or 2D axis calibration -10 kHz (max) digital servo loop update rate for all axes -10/100 base T Ethernet port; 1 USB 2.0 port; 1 USB 1.1 port -Dedicated I/O per axis: CW and CCW limits, marker and Hall effect sensor inputs -User defined I/O: four opto-isolated inputs, two high-speed inputs, four opto-isolated outputs, one 16-bit analog input, one 16-bit analog output, joystick port, ESTOP sense input -ultra-quiet linear amplifiers for noise-sensitive applications
Factory Option
Option
Description
-1
Standard version
Line Voltage (required)
Option
Description
-A
115 VAC input
-B
230 VAC input
-C
100 VAC input
-D
200/208 VAC input
Controller Options
Option
Description
-DCT
Enable the Dynamic Controls Toolbox on the master drive; ENSEMBLE-MC software must be configured with the DYNAMIC CONTROLS TOOLBOX option
-ETM
Enable the Enhanced Throughput Module on the master drive; ENSEMBLE-MC software must be configured with the ENHANCED THROUGHPUT MODULE option
-ETC
Enhanced Tracking Control for reduced dynamic following error and settling times; effectiveness may be limited for low-resolution axes
-LCK
Locked drive; firmware and calibration data on the drive cannot be modified by the user after the product leaves Aerotech; the drive must be returned to Aerotech if firmware/calibration updates are required; read/write access to parameters and programs is supported
Number of Axes (required)
Option
Description
-2DS
Configured for 2 axes of DC brush or stepper motor operation
-3DS
Configured for 3 axes of DC brush or stepper motor operation
-4DS
Configured for 4 axes of DC brush or stepper motor operation
-2DSA
Configured for 2 axes of DC brush, stepper, or AC brushless motor operation
-3DSA
Configured for 3 axes of DC brush, stepper, or AC brushless motor operation
-4DSA
Configured for 4 axes of DC brush, stepper, or AC brushless motor operation
Feedback Type (optional)
Option
Description
-MXU1
Programmable encoder multiplier on encoder input channel 1, up to x8192 (after quadrature); no real-time output or PSO support
-MXU2
Programmable encoder multiplier on encoder input channel 2, up to x8192 (after quadrature); no real-time output or PSO support
-MXU3
Programmable encoder multiplier on encoder input channel 3, up to x8192 (after quadrature); no real-time output or PSO support
-MXU4
Programmable encoder multiplier on encoder input channel 4, up to x8192 (after quadrature); no real-time output or PSO support
-MXR1
Programmable encoder multiplier on encoder input channel 1, up to x65536 (after quadrature); real-time output with full single-axis PSO support
-MXR2
Programmable encoder multiplier on encoder input channels 1 and 2, up to x65536 (after quadrature); real-time output with full single-axis PSO support
-MXR3
Programmable encoder multiplier on encoder input channels 1, 2, and 3, up to x65536 (after quadrature); real-time output with full single-axis PSO support
-MXR4
Programmable encoder multiplier on encoder input channels 1, 2, 3, and 4, up to x65536 (after quadrature); real-time output with full single-axis PSO support
PSO Output (optional)
Option
Description
-PSO
Single-axis Position Synchronized Output; can be configured to track quadrature or MXR input encoder channels
Line Cord (required)
Option
Description
-ENGLAND
UK compatible line cord
-GERMANY
German compatible line cord
-ISRAEL
Israel compatible line cord
-INDIA
India compatible line cord
-AUSTRALIA
Australia compatible line cord
-US115VAC
US 115 VAC line cord
-US230VAC
US 230 VAC line cord
-NOLINECORD
No line cord
Integration (Required)
Aerotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult Aerotech if you are unsure what level of integration is required, or if you desire custom integration support with your system.
Option
Description
-TAS
Integration - Test as system Testing, integration, and documentation of a group of components as a complete system that will be used together (ex: drive, controller, and stage). This includes parameter file generation, system tuning, and documentation of the system configuration.
-TAC
Integration - Test as components Testing and integration of individual items as discrete components that ship together. This is typically used for spare parts, replacement parts, or items that will not be used together. These components may or may not be part of a larger system.
