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3U plug-in drives
19 inch rack-mount design
Flexible design provides the ability to drive brush, brushless, or stepper motors with the same amplifier
5 A to 30 A peak output current
PWM or linear amplifier
Integral power supplies
IEEE-1394 FireWire interface
Digital current, velocity, and position loops for improved motion stability
Optional Ethernet for I/O expansion
Integrated encoder multiplier for higher throughput and reduced wiring
Encoder feedback
NRTL safety certification and CE approval; follows the 2011/65/EU RoHS 2 Directive
The Npaq® is a high-performance, 6-axis drive rack with field replaceable front-mounted drives. All versions are 3U in size, rack-mountable, and compatible with the Automation 3200 motion platform.
Featuring high-performance double-precision DSPs, the Npaq family performs both current loop and servo-loop closures digitally to assure the highest level of positioning accuracy and rate stability. It is this processing capability that allows the Npaq to provide loop closure rates up to 20 kHz and to handle both digital and analog I/O processing, data collection, laser firing, and encoder multiplication tasks in real time.
Standard options for the Npaq family include integrated encoder multiplication, per-axis brake control logic, and integrated emergency stop circuitry.
The Npaq uses plug-in amplifiers supporting both linear and PWM topologies to control brushless, DC brush, or stepper motor types at up to 320 VDC operating voltage and 30 A peak current capability. The Npaq contains two configurable power supply sections to support a variety of motors with different operating voltages. When only one motor voltage is required, the power supply sections are joined together for even higher power capability. The Npaq has a dedicated Ethernet port used to communicate with third-party I/O modules for increased I/O count applications.
The Npaq supports up to three axes of Position Synchronized Output (PSO) for precise synchronizing of external devices, over-voltage shunt controller, and external fans for high-power operation.
Peak value of the sine wave; rms current for AC motors is 0.707 * Apk. Requires I/O option. Effective resolution after quadrature decoding if applicable. Actual current ratings dependent on motor resistance. Minimum load is based on output voltage; 0.1 mH is minimum load at 160 VDC, 1.0 mH at 320 VDC. Note: Effective multiplication factor specified after quadrature decoding (if applicable). Note: Must be greater than or equal to the number of amplifiers in the system. Aerotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult Aerotech if you are unsure what level of integration is required, or if you desire custom integration support with your system.Specifications
Npaq Specifications
Feature Units Description Number of Axes 1 to 6 Encoder Inputs 1 to 6; Additional Through High-Speed Input Motor Style Brush, Brushless, Stepper Power Supply VAC Single-Phase 100-240 VAC; 50/60 Hz (Factory Configured) Bus Voltage VDC 10-320 Peak Output Current (1 sec)(1) Apk 10, 20, 30 Continuous Output Current(1) Apk 5, 10, 10 Digital Inputs Eight Optically Isolated Digital Outputs Eight Optically Isolated Analog Inputs Four 16-bit Differential; ±1 V to ±10 V Analog Outputs Two 16-bit Single-Ended; ±10 V Dedicated Axis I/O on Feedback Connector Three Limit Inputs (CW, CCW, Home); Three Hall Effect Inputs (A, B, C); Three High-Speed Differential Inputs (sin, cos, mkr for encoder); Motor Over-Temperature Input Dedicated I/O on Auxiliary Feedback Connector N/A High Speed Data Capture Four Differential Inputs (1 µs Response Time) High Speed Digital Outputs Six Differential Outputs Bidirectional Lines 3 Automatic Brake Control Optional Emergency Stop (ESTOP) Optional Position Synchronized Output (PSO) Single Axis Standard; Two/Three Axis Optional Can Output Multiplied Encoder Yes Can Output Square Wave Encoder Yes Primary Encoder Input Frequency with Multiplication 200 kHz (MXR) or 2 MHz (MXR2M) Sine Wave Primary Encoder Input Frequency Square Wave 10 MHz Square Wave Frequency/40 MHz Count Rate Secondary Encoder Input Frequency 10 MHz Square Wave Frequency/40 MHz Count Rate Laser Feedback Support Yes Encoder Multiplication(3) Up to x65536 With Quadrature Output (MXR) Internal Shunt Resistor 40 W Continuous; 400 W Peak (5 seconds) External Shunt Optional Ethernet Optional USB No RS-232 No FireWire Yes Fieldbus Modbus TCP on PC Joystick Support Yes Current Loop Update Rate kHz 20 Servo Loop Update Rate kHz 8 Power Amplifier Bandwidth kHz Selectable Through Software Minimum Load Inductance mH 0.1 mH with PWM; 0 with Linear Operating Temperature °C 0 to 50 Storage Temperature °C -30 to 85 Weight kg (lb) 25 (55) Package Slice Amplifier Installed in Front Standards CE approved, NRTL safety certification, 2011/65/EU RoHS 2 Directive Amplifiers DP32010E DP32020E DP32030E DL4010 Control Type Brushless, DC Brush, Stepper Output Type PWM PWM PWM Linear Output Voltage (VDC) 10-320 10-320 10-320 10-40 (Bipolar) Continuous Current 5 10 10 5(1) Peak Current 10 20 30 10(1) Minimum Load(2) 0.1 mH 0.1 mH 0.1 mH 0 ohms Protection Short Circuit Protection; Overload Protection; Low Level Power Supply Detection and Fuse Switching Frequency 20 kHz 20 kHz 20 kHz N/A Dimensions
Ordering Information
Ordering Example: Required
Npaq -A -10B -0 -ULTRA /1-DL4010 /NO SPLIT /STAND /US-115-VAC /SLIDES /BRAKE-z /AC LINE FILTER /ENET - /MXR-1 /M1 Ordering Options: Required
Base Power Input Vbus1 Vbus2 Controller
OptionsAmp 1-6 Split Bus Cooling -A
-B
-C
-D-0
-10B
-20B
-30B
-40B
-80B
-160LT-0
-10B
-20B
-30B
-40B
-80B
-160LT-ULTRA /DL4010
/DP32010E
/DP32020E
/DP32030E
/BLANK/Split Bus 1/2-6
/Split Bus 1-2/3-6
/Split Bus 1-3/4-6
/Split Bus 1-4/5-6
/Split Bus 1-5/6
/Split Bus 1-6/STAND
/EXT
/FAN Line Cord Mounting Options Brake Line Filter Options PSO Options Encoder Multiplier Options Motor Output /ENGLAND
/GERMANY
/ISRAEL
/INDIA
/AUSTRALIA
/US-115VAC
/US-230VAC
/NO-LINECORD/STANDARD
/SLIDES/BRAKE-z
/BRAKEIO/AC LINE FILTER /ENET
/ESTOP1
/ESTOP2
/ESTOP3
/S160-1
/S160-2
/S320-1
/S320-2/DUALPSO
/TRIPLEPSO
/PSO-NC/MXR-1
/MXR-2
/MXR-3
/MXR-4
/MXR-5
/MXR-6
/MXR2M-1
/MXR2M-2
/MXR2M-3
/MXR2M-4
/MXR2M-5
/MXR2M-6/M1
/M2
/M3
/M4
/M5
/M6Npaq
Option Description Npaq Rack mount digital amplifier chassis with integral DC power supply and FireWire® interface. Supports up to 6 axes of brush, brushless, or stepper motor amplifiers. Includes:
-8 opto-isolated digital inputs
-8 opto-isolated digital outputs
-4 16-bit differential analog inputs
-2 16-bit analog outputs
-6 channels of 40MHz quadrature encoder input (analog input optional)Power Input (Required)
Option Description -A 115 VAC -B 230 VAC -C 100 VAC -D 208 VAC Bus Voltage (Vbus1) (Required) Configures the bus voltage for Vbus1
Option Description -0 Not wired -10B ±10 VDC (200 W power supply), bipolar -20B ±20 VDC (200 W power supply), bipolar -30B ±30 VDC (200 W power supply), bipolar -40B ±40 VDC (300 W power supply), bipolar -80B ±80 VDC (300 W power supply), bipolar -160LT 160 VDC (does not include transformer), unipolar, used with DP320XX 320 VDC supported as a custom engineered solution. Consult the factory for availability. Bus Voltage (Vbus2) (Required) Configures the bus voltage for Vbus2
Option Description -0 Not wired -10B ±10 VDC (200 W power supply), bipolar -20B ±20 VDC (200 W power supply), bipolar -30B ±30 VDC (200 W power supply), bipolar -40B ±40 VDC (300 W power supply), bipolar -80B ±80 VDC (300 W power supply), bipolar -160LT 160 VDC (does not include transformer), unipolar, used with DP320XX 320 VDC supported as a custom engineered solution. Consult the factory for availability. Controller Options (Required)
Option Description -ULTRA 6 axis control board Npaq Amplifiers (Required)
Option Description /DP32010E Brushless motor driver, 320 V, 5 A cont., 10 A peak, 20 kHz PWM, 3U height, enhanced resolution, requires A3200 software version 2.13 or greater /DP32020E Brushless motor driver, 320 V, 10 A cont., 20 A peak, 20 kHz PWM, 3U height, enhanced resolution, requires A3200 software version 2.13 or greater /DP32030E Brushless motor driver, 320 V, 15 A cont., 30 A peak, 20 kHz PWM, 3U height, enhanced resolution, requires A3200 software version 2.13 or greater /DL4010 Brushless motor driver, ±40 V, 5 A cont., 10 A peak, linear DC, 3U height; actual current depends on motor parameters Split Bus (Required)
Option Description /SPLIT BUS 1/2-6 Axis 1 Vbus1; Axis 2-6 Vbus2 /SPLIT BUS 1-2/3-6 Axis 1-2 Vbus1; Axis 3-6 Vbus2 /SPLIT BUS 1-3/4-6 Axis 1-3 Vbus1; Axis 4-6 Vbus2 /SPLIT BUS 1-4/5-6 Axis 1-4 Vbus1; Axis 5-6 Vbus2 /SPLIT BUS 1-5/6 Axis 1-5 Vbus1; Axis 6 Vbus2 /SPLIT BUS 1-6 (NO SPLIT) Axis 1-6 Vbus1 Cooling Options (Required)
Option Description /STAND Built-in fan pulls cooling air from left side through the amplifier compartment /EXT Perforated covers above and below the amplifiers; requires external fan tray for cooling (customer supplied) /FAN Perforated covers above and below the amplifiers; includes 1U-high fan tray for cooling; fans wired to the Npaq power switch Linecord (Required)
Option Description /ENGLAND U.K. compatible line cord /GERMANY German compatible line cord /ISRAEL Israel compatible line cord /INDIA India compatible line cord /AUSTRALIA Australia compatible line cord /US-115VAC US 115 VAC line cord /US-230VAC US 230 VAC line cord /NO-LINECORD No line cord Mounting Options (Required)
Option Description /STANDARD Rack mount /SLIDES Rack-mounted drawer slides Brake Options (Optional)
Option Description /BRAKE-z Brake control logic and power supply; specify which axis "z" as 1, 2, 3, 4, 5 or 6 /BRAKEIO Brake control logic and power supply; brake signal wired to miscellaneous I/O connector Line Filter (Optional)
Option Description /AC LINE FILTER AC line filter for reducing conducted emissions; required for CE Options
Option Description /ENET 10/100 BASE-T Ethernet port /ESTOP1 Controller stops motion, then disables servo control. Internal positive guided relay with monitor contact disconnects AC power source from motor. Operator risk assessment is the responsibility of the end user or integrator /ESTOP2 Same as ESTOP1 but uses two relays /ESTOP3 Same as ESTOP2 but contains 1 second bus discharge resistors /S160-1 Shunt for Vbus1; 160 VDC operation /S160-2 Shunt for Vbus2; 160 VDC operation
Note: Both shunts permitted for 160 VDC option./S320-1 Shunt for Vbus1; 320 VDC operation /S320-2 Shunt for Vbus2; 320 VDC operation
Note: Only one shunt permitted for 320 VDC option.PSO Options (Optional)
Option Description /DUALPSO Dual axis PSO /TRIPLEPSO Triple axis PSO /PSO-NC PSO output signal is normally closed; output is open when PSO is active Encoder Multiplier Options
Option Description /MXR-1 x65536 multiplier for axis 1, 450 kHz input, real-time output for PSO operation (programmable resolution) /MXR-2 x65536 multiplier for axes 1-2, 450 kHz input, real-time output for PSO operation (programmable resolution) /MXR-3 x65536 multiplier for axes 1-3, 450 kHz input, real-time output for PSO operation (programmable resolution) /MXR-4 x65536 multiplier for axes 1-4, 450 kHz input, real-time output for PSO operation (programmable resolution), 3 axes max /MXR-5 x65536 multiplier for axes 1-5, 450 kHz input, real-time output for PSO operation (programmable resolution), 3 axes max /MXR-6 x65536 multiplier for axes 1-6, 450 kHz input, real-time output for PSO operation (programmable resolution), 3 axes max /MXR2M-1 x65536 multiplier for axis 1, 2 MHz input, real-time output for PSO operation (programmable resolution) /MXR2M-2 x65536 multiplier for axes 1-2, 2 MHz input, real-time output for PSO operation (programmable resolution) /MXR2M-3 x65536 multiplier for axes 1-3, 2 MHz input, real-time output for PSO operation (programmable resolution) /MXR2M-4 x65536 multiplier for axes 1-4, 2 MHz input, real-time output for PSO operation (programmable resolution), 3 axes max /MXR2M-5 x65536 multiplier for axes 1-5, 2 MHz input, real-time output for PSO operation (programmable resolution), 3 axes max /MXR2M-6 x65536 multiplier for axes 1-6, 2 MHz input, real-time output for PSO operation (programmable resolution), 3 axes max Motor Output (Required)
Option Description /M1 Axis 1 motor output wiring installed /M2 Axes 1-2 motor output wiring installed /M3 Axes 1-3 motor output wiring installed /M4 Axes 1-4 motor output wiring installed /M5 Axes 1-5 motor output wiring installed /M6 Axes 1-6 motor output wiring installed Accessories (Optional)
Option Description /JI 4-way industrial joystick sealed for harsh environments; includes 1.5 m (5 ft) cable and three dedicated function buttons /JBV Joystick with 5 ft cable Integration (Required)
Option Description -TAS Integration - Test as system
Testing, integration, and documentation of a group of components as a complete system that will be used together (ex: drive, controller, and stage). This includes parameter file generation, system tuning, and documentation of the system configuration.-TAC Integration - Test as components
Testing and integration of individual items as discrete components that ship together. This is typically used for spare parts, replacement parts, or items that will not be used together. These components may or may not be part of a larger system.