Design Features

The Npaq® is a high-performance, 6-axis drive rack with field replaceable front-mounted drives. All versions are 3U in size, rack-mountable, and compatible with the Automation 3200 motion platform.

Featuring high-performance double-precision DSPs, the Npaq family performs both current loop and servo-loop closures digitally to assure the highest level of positioning accuracy and rate stability. It is this processing capability that allows the Npaq to provide loop closure rates up to 20 kHz and to handle both digital and analog I/O processing, data collection, laser firing, and encoder multiplication tasks in real time.

Standard options for the Npaq family include integrated encoder multiplication, per-axis brake control logic, and integrated emergency stop circuitry.

The Npaq uses plug-in amplifiers supporting both linear and PWM topologies to control brushless, DC brush, or stepper motor types at up to 320 VDC operating voltage and 30 A peak current capability. The Npaq contains two configurable power supply sections to support a variety of motors with different operating voltages. When only one motor voltage is required, the power supply sections are joined together for even higher power capability. The Npaq has a dedicated Ethernet port used to communicate with third-party I/O modules for increased I/O count applications.

The Npaq supports up to three axes of Position Synchronized Output (PSO) for precise synchronizing of external devices, over-voltage shunt controller, and external fans for high-power operation.

Specifications

Npaq Specifications

FeatureUnitsDescription
Number of Axes
1 to 6
Encoder Inputs
1 to 6; Additional Through High-Speed Input
Motor Style
Brush, Brushless, Stepper
Power SupplyVACSingle-Phase 100-240 VAC; 50/60 Hz (Factory Configured)
Bus VoltageVDC10-320
Peak Output Current (1 sec)(1)Apk10, 20, 30
Continuous Output Current(1)Apk5, 10, 10
Digital Inputs
Eight Optically Isolated
Digital Outputs
Eight Optically Isolated
Analog Inputs
Four 16-bit Differential; ±1 V to ±10 V
Analog Outputs
Two 16-bit Single-Ended; ±10 V
Dedicated Axis I/O on Feedback Connector
Three Limit Inputs (CW, CCW, Home); Three Hall Effect Inputs (A, B, C); Three High-Speed Differential Inputs (sin, cos, mkr for encoder); Motor Over-Temperature Input
Dedicated I/O on Auxiliary Feedback Connector
N/A
High Speed Data Capture
Four Differential Inputs (1 µs Response Time)
High Speed Digital Outputs
Six Differential Outputs
Bidirectional Lines
3
Automatic Brake Control
Optional
Emergency Stop (ESTOP)
Optional
Position Synchronized Output (PSO)
Single Axis Standard; Two/Three Axis Optional
Can Output Multiplied Encoder
Yes
Can Output Square Wave Encoder
Yes
Primary Encoder Input Frequency with Multiplication
200 kHz (MXR) or 2 MHz (MXR2M) Sine Wave
Primary Encoder Input Frequency Square Wave
10 MHz Square Wave Frequency/40 MHz Count Rate
Secondary Encoder Input Frequency
10 MHz Square Wave Frequency/40 MHz Count Rate
Laser Feedback Support
Yes
Encoder Multiplication(3)
Up to x65536 With Quadrature Output (MXR)
Internal Shunt Resistor
40 W Continuous; 400 W Peak (5 seconds)
External Shunt
Optional
Ethernet
Optional
USB
No
RS-232
No
FireWire
Yes
Fieldbus
Modbus TCP on PC
Joystick Support
Yes
Current Loop Update RatekHz20
Servo Loop Update RatekHz8
Power Amplifier BandwidthkHzSelectable Through Software
Minimum Load InductancemH0.1 mH with PWM; 0 with Linear
Operating Temperature°C0 to 50
Storage Temperature°C-30 to 85
Weightkg (lb)25 (55)
Package
Slice Amplifier Installed in Front
Standards
CE approved, NRTL safety certification, 2011/65/EU RoHS 2 Directive
  1. Peak value of the sine wave; rms current for AC motors is 0.707 * Apk.

  2. Requires I/O option.

  3. Effective resolution after quadrature decoding if applicable.

 

AmplifiersDP32010EDP32020EDP32030EDL4010
Control TypeBrushless, DC Brush, Stepper
Output TypePWMPWMPWMLinear
Output Voltage (VDC)10-32010-32010-32010-40 (Bipolar)
Continuous Current510105(1)
Peak Current10203010(1)
Minimum Load(2)0.1 mH0.1 mH0.1 mH0 ohms
ProtectionShort Circuit Protection; Overload Protection; Low Level Power Supply Detection and Fuse
Switching Frequency20 kHz20 kHz20 kHzN/A
  1. Actual current ratings dependent on motor resistance.

  2. Minimum load is based on output voltage; 0.1 mH is minimum load at 160 VDC, 1.0 mH at 320 VDC.

Dimensions

Ordering Information

Ordering Example: Required

Npaq-A-10B-0-ULTRA/1-DL4010/NO SPLIT/STAND

/US-115-VAC/SLIDES/BRAKE-z/AC LINE FILTER/ENET-/MXR-1/M1

Ordering Options: Required

BasePower InputVbus1Vbus2Controller
Options
Amp 1-6Split BusCooling

-A
-B
-C
-D
-0
-10B
-20B
-30B
-40B
-80B
-160LT
-0
-10B
-20B
-30B
-40B
-80B
-160LT
-ULTRA/DL4010
/DP32010E
/DP32020E
/DP32030E
/BLANK
/Split Bus 1/2-6
/Split Bus 1-2/3-6
/Split Bus 1-3/4-6
/Split Bus 1-4/5-6
/Split Bus 1-5/6
/Split Bus 1-6
/STAND
/EXT
/FAN 


Line CordMounting OptionsBrakeLine FilterOptionsPSO OptionsEncoder Multiplier OptionsMotor Output
/ENGLAND
/GERMANY
/ISRAEL
/INDIA
/AUSTRALIA
/US-115VAC
/US-230VAC
/NO-LINECORD
/STANDARD
/SLIDES
/BRAKE-z
/BRAKEIO
/AC LINE FILTER/ENET
/ESTOP1
/ESTOP2
/ESTOP3
/S160-1
/S160-2
/S320-1
/S320-2
/DUALPSO
/TRIPLEPSO
/PSO-NC
/MXR-1
/MXR-2
/MXR-3
/MXR-4
/MXR-5
/MXR-6
/MXR2M-1
/MXR2M-2
/MXR2M-3
/MXR2M-4
/MXR2M-5
/MXR2M-6
/M1
/M2
/M3
/M4
/M5
/M6

Npaq

OptionDescription
NpaqRack mount digital amplifier chassis with integral DC power supply and FireWire® interface. Supports up to 6 axes of brush, brushless, or stepper motor amplifiers. Includes:
-8 opto-isolated digital inputs
-8 opto-isolated digital outputs
-4 16-bit differential analog inputs
-2 16-bit analog outputs
-6 channels of 40MHz quadrature encoder input (analog input optional)

Power Input (Required)

OptionDescription
-A115 VAC
-B230 VAC
-C100 VAC
-D208 VAC

Bus Voltage (Vbus1) (Required) Configures the bus voltage for Vbus1

OptionDescription
-0Not wired
-10B±10 VDC (200 W power supply), bipolar
-20B±20 VDC (200 W power supply), bipolar
-30B±30 VDC (200 W power supply), bipolar
-40B±40 VDC (300 W power supply), bipolar
-80B±80 VDC (300 W power supply), bipolar
-160LT160 VDC (does not include transformer), unipolar, used with DP320XX
320 VDC supported as a custom engineered solution. Consult the factory for availability.

Bus Voltage (Vbus2) (Required) Configures the bus voltage for Vbus2

OptionDescription
-0Not wired
-10B±10 VDC (200 W power supply), bipolar
-20B±20 VDC (200 W power supply), bipolar
-30B±30 VDC (200 W power supply), bipolar
-40B±40 VDC (300 W power supply), bipolar
-80B±80 VDC (300 W power supply), bipolar
-160LT160 VDC (does not include transformer), unipolar, used with DP320XX
320 VDC supported as a custom engineered solution. Consult the factory for availability.

Controller Options (Required)

OptionDescription
-ULTRA6 axis control board

Npaq Amplifiers (Required)

OptionDescription
/DP32010EBrushless motor driver, 320 V, 5 A cont., 10 A peak, 20 kHz PWM, 3U height, enhanced resolution, requires A3200 software version 2.13 or greater
/DP32020EBrushless motor driver, 320 V, 10 A cont., 20 A peak, 20 kHz PWM, 3U height, enhanced resolution, requires A3200 software version 2.13 or greater
/DP32030EBrushless motor driver, 320 V, 15 A cont., 30 A peak, 20 kHz PWM, 3U height, enhanced resolution, requires A3200 software version 2.13 or greater
/DL4010Brushless motor driver, ±40 V, 5 A cont., 10 A peak, linear DC, 3U height; actual current depends on motor parameters

Split Bus (Required)

OptionDescription
/SPLIT BUS 1/2-6Axis 1 Vbus1; Axis 2-6 Vbus2
/SPLIT BUS 1-2/3-6Axis 1-2 Vbus1; Axis 3-6 Vbus2
/SPLIT BUS 1-3/4-6Axis 1-3 Vbus1; Axis 4-6 Vbus2
/SPLIT BUS 1-4/5-6Axis 1-4 Vbus1; Axis 5-6 Vbus2
/SPLIT BUS 1-5/6Axis 1-5 Vbus1; Axis 6 Vbus2
/SPLIT BUS 1-6 (NO SPLIT)Axis 1-6 Vbus1

Cooling Options (Required)

OptionDescription
/STANDBuilt-in fan pulls cooling air from left side through the amplifier compartment
/EXTPerforated covers above and below the amplifiers; requires external fan tray for cooling (customer supplied)
/FANPerforated covers above and below the amplifiers; includes 1U-high fan tray for cooling; fans wired to the Npaq power switch

Linecord (Required)

OptionDescription
/ENGLANDU.K. compatible line cord
/GERMANYGerman compatible line cord
/ISRAELIsrael compatible line cord
/INDIAIndia compatible line cord
/AUSTRALIAAustralia compatible line cord
/US-115VACUS 115 VAC line cord
/US-230VACUS 230 VAC line cord
/NO-LINECORDNo line cord

Mounting Options (Required)

OptionDescription
/STANDARDRack mount
/SLIDESRack-mounted drawer slides

Brake Options (Optional)

OptionDescription
/BRAKE-zBrake control logic and power supply; specify which axis "z" as 1, 2, 3, 4, 5 or 6
/BRAKEIOBrake control logic and power supply; brake signal wired to miscellaneous I/O connector

Line Filter (Optional)

OptionDescription
/AC LINE FILTERAC line filter for reducing conducted emissions; required for CE

Options

OptionDescription
/ENET10/100 BASE-T Ethernet port
/ESTOP1Controller stops motion, then disables servo control. Internal positive guided relay with monitor contact disconnects AC power source from motor. Operator risk assessment is the responsibility of the end user or integrator
/ESTOP2Same as ESTOP1 but uses two relays
/ESTOP3Same as ESTOP2 but contains 1 second bus discharge resistors
/S160-1Shunt for Vbus1; 160 VDC operation
/S160-2Shunt for Vbus2; 160 VDC operation
Note: Both shunts permitted for 160 VDC option.
/S320-1Shunt for Vbus1; 320 VDC operation
/S320-2Shunt for Vbus2; 320 VDC operation
Note: Only one shunt permitted for 320 VDC option.

PSO Options (Optional)

OptionDescription
/DUALPSODual axis PSO
/TRIPLEPSOTriple axis PSO
/PSO-NCPSO output signal is normally closed; output is open when PSO is active

Encoder Multiplier Options

OptionDescription
/MXR-1x65536 multiplier for axis 1, 450 kHz input, real-time output for PSO operation (programmable resolution)
/MXR-2x65536 multiplier for axes 1-2, 450 kHz input, real-time output for PSO operation (programmable resolution)
/MXR-3x65536 multiplier for axes 1-3, 450 kHz input, real-time output for PSO operation (programmable resolution)
/MXR-4x65536 multiplier for axes 1-4, 450 kHz input, real-time output for PSO operation (programmable resolution), 3 axes max
/MXR-5x65536 multiplier for axes 1-5, 450 kHz input, real-time output for PSO operation (programmable resolution), 3 axes max
/MXR-6x65536 multiplier for axes 1-6, 450 kHz input, real-time output for PSO operation (programmable resolution), 3 axes max
/MXR2M-1x65536 multiplier for axis 1, 2 MHz input, real-time output for PSO operation (programmable resolution)
/MXR2M-2x65536 multiplier for axes 1-2, 2 MHz input, real-time output for PSO operation (programmable resolution)
/MXR2M-3x65536 multiplier for axes 1-3, 2 MHz input, real-time output for PSO operation (programmable resolution)
/MXR2M-4x65536 multiplier for axes 1-4, 2 MHz input, real-time output for PSO operation (programmable resolution), 3 axes max
/MXR2M-5x65536 multiplier for axes 1-5, 2 MHz input, real-time output for PSO operation (programmable resolution), 3 axes max
/MXR2M-6x65536 multiplier for axes 1-6, 2 MHz input, real-time output for PSO operation (programmable resolution), 3 axes max

Note: Effective multiplication factor specified after quadrature decoding (if applicable).

Motor Output (Required)

OptionDescription
/M1Axis 1 motor output wiring installed
/M2Axes 1-2 motor output wiring installed
/M3Axes 1-3 motor output wiring installed
/M4Axes 1-4 motor output wiring installed
/M5Axes 1-5 motor output wiring installed
/M6Axes 1-6 motor output wiring installed

Note: Must be greater than or equal to the number of amplifiers in the system.

Accessories (Optional)

OptionDescription
/JI4-way industrial joystick sealed for harsh environments; includes 1.5 m (5 ft) cable and three dedicated function buttons
/JBVJoystick with 5 ft cable

Integration (Required)

Aerotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult Aerotech if you are unsure what level of integration is required, or if you desire custom integration support with your system.

OptionDescription
-TASIntegration - Test as system
Testing, integration, and documentation of a group of components as a complete system that will be used together (ex: drive, controller, and stage). This includes parameter file generation, system tuning, and documentation of the system configuration.
-TACIntegration - Test as components
Testing and integration of individual items as discrete components that ship together. This is typically used for spare parts, replacement parts, or items that will not be used together. These components may or may not be part of a larger system.