Description

Design Features

• Accuracies up to 1.5 arc second

• Axial load capacity up to 250 kg

• Incremental or absolute encoders

• Large bearings provide high payload and moment load capacity

• 375-800 rpm continuous rotation speed

• Seven models are available, each with either 50, 75 or 100 mm clear aperture

Aerotech’s APR series direct-drive rotary stage is excellent for high-accuracy rotary positioning. The precision-machined and ground stage parts coupled with high-precision angular contact bearings result in exceptionally low error motions, accuracy errors and repeatability errors. In addition, high resolution optical encoders provide excellent pointing capability with low-jitter velocity tracking.

Applications

The APR stages are perfect for rotary testing, pointing, optical calibration systems and metrology systems. Several more specific applications include single and multi-axis electro-optic sensor testing, resolver or optical encoder accuracy testing, missile seeker testing, antenna testing, inertial navigation device testing, photonic component alignment, high-accuracy laser machining and precision wafer inspection. Multiple APR stages can be combined for high-accuracy azimuth/elevation or azimuth/roll systems. Vacuum-prepared and other customized versions are also available for specialized applications.

Accurate Positioning with Incremental or Absolute Encoders

The APR provides the flexibility of using high-resolution absolute or incremental optical encoders. The absolute encoder option allows instant initialization at the time of power up and eliminates the need for a home cycle. Incremental encoders are available for a cost-effective, accurate, high resolution, high dynamic performance stage. Both incremental and absolute encoders provide exceptional accuracy and fine stepping capability. The APR stages are available with high-accuracy encoder options. In addition, calibration can be employed to further improve the accuracy of all APR stages.

Low Total Indicator Runout (TIR) Mounting Surfaces

On standard APR stages, the payload is mounted directly to the precision-ground stage shaft via an eight-bolt hole pattern on the top of the shaft. The top surface and the aperture of the shaft are precision–machined for minimal surface runout with respect to stage motion. Precision-ground tabletop options provide more traditional metric or English hole-patterns while maintaining low surface runout of the tabletop mounting surface and aperture.

High Speed, High Bandwidth

Rapid acceleration and high velocity are key features of the APR stages. Customers can command rapid incremental or continuous rotary motion with the high-torque brushless motors in the APRs. Due to the direct-drive motor and the stage’s high stiffness, the APR can provide high-bandwidth motion for oscillations, motion profiling and rapid position or velocity tracking.

Brushless Direct-Drive

To maximize positioning performance, the APR series utilizes Aerotech’s brushless, slotless motors. Various winding options and motor stack heights are available for applications ranging from high-speed at a low input voltage or low current to high torque at a higher voltage. The motors are noncontact, so there are no brushes or gears to maintain. This allows the APR stages to provide many years of high performance operation with low cost of ownership. The motor’s slotless, ironless construction features almost zero cogging (torque ripple). This makes the APR ideal for applications requiring outstanding contoured motion, smooth scan velocity and precision motion profiling.

High Load Capacity and Large Moment Stiffness

Sturdy stage construction and separated angular contact bearings result in large load capacity and high moment stiffness for the APR stages. The APRs can excel in applications where the rotation axis is parallel or perpendicular to gravity and the payload center of gravity is cantilevered away from the stage.

Flexible Controller Configurations

Aerotech designs and manufactures a wide range of servo amplifiers and advanced controllers to provide a complete, integrated electro-mechanical package. Aerotech linear amplifiers provide the most precise positioning for demanding accuracy and in-position stability. Aerotech PWM digital drives provide high power for rapid acceleration and high torque applications. Whatever your application, Aerotech can provide a complete motion system solution to perfectly match your requirements.

Specifications

APR Series Specifications

1. Certified with each stage.

2. All error motion specifications are measured at 60 rpm.

3. Maximum speed listed is stage and motor dependent (assuming a 340 V bus). Actual speed may be lower due to motor back emf or encoder bandwidth (see Encoder Bandwidth table). Consult an Aerotech Applications Engineer for more details.

4. Mass listed is for the standard stage option (no brake and no tabletop). Consult Aerotech if brake and tabletop masses are desired.

APR Series Specifications

1. Certified with each stage.

2. All error motion specifications are measured at 60 rpm.

3. Maximum speed listed is stage and motor dependent (assuming a 340 V bus). Actual speed may be lower due to motor back emf or encoder bandwidth (see Encoder Bandwidth table). Consult an Aerotech Applications Engineer for more details.

4. Mass listed is for the standard stage option (no brake and no tabletop). Consult Aerotech if brake and tabletop masses are desired.

Recommended Controller

1. HPe, HLe, or CP drive required with -E4 encoder option.

2. HPe or HLe drive required with -E5 and -E6 encoder options.

Max Speed (rpm) Per Encoder Bandwidth

Motor & Resolution Specifications

1. RE-AS shows 4000MXU/16000MXH total multiplication (including quadrature).

2. REH not available with APR150DR-115.

Motor & Resolution Specifications

1. RE-AS shows 4000MXU/16000MXH total multiplication (including quadrature).

2. REH not available with APR150DR-115.

Dimensions

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Ordering Information

APR High-Precision Mechanical Bearing Rotary Stage

Feedback (Required)

1. *Note: -E5 and -E6 options are not available with APR150DR-115.

Motor (Required)

1. *Note: -M2 option not available with APR260DR models.

Tabletop (Optional)

Travel (Required)

1. *Note: -TRxxx options contain an extra 1.5 degrees between the nominal travel and the electrical limit on each side. (Ex: -TR270 contains +/- 135 degrees of nominal travel, with +/-136.5 degrees of travel between electrical limits.)

Hardstops (Optional)

1. *Note: -HS option requires the selection of a Tabletop option (-TTx) and a Limited Travel option (-TRxxx).

Brake (Optional)

1. *Note: -BK option not available with APR260DR models.

Metrology (Required)

Integration (Required)

Aerotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult Aerotech if you are unsure what level of integration is required, or if you desire custom integration support with your system.